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Bench Tested & Frequency Calibrated
Every hardware reader and handheld is tested for RF sensitivity, power output, and GPIO triggering at our Noida facility. Fully calibrated for India WPC 865.0–867.0 MHz with test certificate.
Enterprise Hardware Standards & Deliverables
WPC India ApprovedHardware Reader Drivers
Zebra FX9600 & FX7500 LLRP Reader Middleware Gateway
Low-Level Reader Protocol Bridge with High-Volume Tag De-duplication & GPIO Strobe
100% Full Source Code Ownership & Perpetual License
This middleware connector operates on-premise inside your internal corporate LAN, edge industrial PCs, and factory networks behind strict corporate firewalls. It is not sold as a multi-tenant cloud subscription.
Pre-built native LLRP socket driver with tag burst deduplication.
Zebra Reader Driver & LLRP MiddlewareEnterprise Assurances
Need Edge Reader Middleware or ERP Sync?
Eliminate tag flooding. We engineer edge middleware daemons that filter tag reads locally and post automated Goods Receipt & Dispatch vouchers into SAP or Tally Prime.
Description
Specifications
- Hardware Models
- Zebra FX9600 (4-Port & 8-Port), Zebra FX7500 (2-Port & 4-Port)
- Protocol
- EPCglobal LLRP (TCP Port 5084), Zebra RFID3 C++ / .NET API LLRPReader & MiddlewareTCPLow Level Reader Protocol (LLRP v1.0.1 / v1.1)
The vendor-agnostic international binary protocol standard for controlling and streaming tag data from fixed UHF RFID readers.
View Protocol Code & Specs ✓ OpenRFID - Operating Frequency
- 865–867 MHz (WPC India De-licensed Band) & 902–928 MHz (FCC)
- Scan Throughput
- Over 1,200 unique tag reads per second across all 8 antenna ports
- GPIO Hardware Control
- 4 Optically-isolated Inputs, 4 Optically-isolated Outputs (24V DC tolerant)
Hardware SDK & Edge API Quickstart
Connect, configure RF power (10–33 dBm), and stream tag inventory to your ERP / backend in under 5 minutes.
using OpenRFID.Core.Drivers;
using OpenRFID.Core.Models;
// 1. Initialize TCP/LLRP Connection
using var cts = new CancellationTokenSource(TimeSpan.FromSeconds(30));
var reader = new OpenRfidClient(ip: "192.168.1.116", port: 5084);
await reader.ConnectAsync(cts.Token);
await reader.SetPowerAsync(antennaId: 1, txPowerDbm: 30.0); // India WPC 865-867 MHz
// 2. Stream Real-time RFID Inventory Events with Lock-Free Channel
await foreach (var tag in reader.StreamTagsAsync(cts.Token))
{
Console.WriteLine("[LIVE READ] EPC: " + tag.EpcHex + " | RSSI: " + tag.RssiDbm + " dBm");
// Dispatches directly to SAP / Tally / SQL Database queue
await erpBridge.PushBatchAsync(tag);
} Industrial GPIO Pinout & Modbus TCP Register Map
Hardware wiring specifications for connecting Zebra FX9600 & FX7500 LLRP Reader Middleware Gateway | 8-Port Automation directly to optical photocell sensors, light stacks, and Siemens / Allen-Bradley PLCs.
Instead of keeping the RFID scanner running 24/7 (which overheats equipment and reads distant tags accidentally), a physical light beam sensor (photocell) tells the reader to scan only when a box arrives on the conveyor belt. If the box has a missing or wrong tag, the reader instantly trips a red light and signals a robotic arm or pneumatic pusher to divert the box.
- 1 Optical Beam Cut: Carton cuts photocell beam → GPI-1 transitions from 0V to +24V HIGH.
- 2 1,500ms Active Scan: Reader powers RF antenna array (30 dBm) and captures all tag EPCs inside the carton.
- 3 ERP Validation: If carton count matches ERP manifest, GPO-1 pulses for 200ms (Green Light / Belt Continues).
- 4 Defect Ejection: If tag count is incomplete, GPO-2 triggers pneumatic diverter to route carton to audit lane.
PLC Modbus TCP Register Memory Mapping (Siemens S7-1200 / Rockwell CompactLogix)
| Register Address | Data Type | Access | Description & PLC Interpretation |
|---|---|---|---|
| 40001 | UINT16 | Read-Only | Reader Status: 0=Idle, 1=Scanning Active, 2=Fault/Overheat |
| 40002 | UINT16 | Read-Only | Total Unique Tags Captured in Current Trigger Cycle |
| 40003–40008 | 6 x UINT16 | Read-Only | 96-bit Hex EPC Data of Primary Verified Tag |
| 40009 | INT16 | Read-Only | Peak Signal RSSI (e.g. -48 dBm) for RF coverage tuning |
| 40101 | UINT16 | Read/Write | PLC Software Trigger Override: Write 1 to start inventory cycle |
UHF RFID Read Range & Link Budget Estimator
Safe operational limit with multipath mitigation & antenna detuning buffer.
Maximum line-of-sight range in ideal non-metallic open air.
Watch Zebra FX9600 & FX7500 LLRP Reader Middleware Gateway | 8-Port Automation in Action
Real field testing and operational validation demonstration conducted at our lab & partner facilities. Demonstrates read distance, physical durability, and live interrogation.
What's in the Box & Hardware Blueprint
Every unit is factory-inspected, serialized, and paired with essential deployment accessories.
Industrial Fixed Reader Hub (4/8 Port)
1 UnitIP53/IP65 aluminum chassis with PoE+ support
24V 3.0A Regulated Power Supply & Cord
1 SetUniversal AC input with surge protection
LMR-240 Double-Shielded RF Cables (3m)
4 CablesUltra-low attenuation SMA-Male to RP-TNC Male
Heavy-Duty Aluminum VESA Mounting Kit
1 SetVibration-damped bracket for portal masts
Opto-Isolated GPIO Terminal Block
1 BlockPlug for photocell beam sensors & light stack relays
OpenRFID Edge Daemon License (1-Year)
1 LicenseNative SAP RFC, Tally XML & LLRP bridge
Need a 14-Day Physical On-Site Pilot Evaluation?
We offer paid 14-day on-site pilot trials with demo setup in Delhi-NCR (minimum ~₹50,000+ demo POC fee + refundable hardware deposit). Remote-assisted starter packs available across India.
Interactive RFID Engineering Tools & Calculators
Use our free interactive calculators and simulators to model RF physics, calculate link budgets, estimate ROI, and configure EPC tags.
RFID Link Budget Calculator
Calculate reader EIRP (+36 dBm WPC), antenna gain (dBi), path loss, and receiver sensitivity threshold (-86 dBm).
Antenna Coverage & Beamwidth Calculator
Model 3dB azimuth/elevation beam footprints and coverage radii for warehouse dock doors and conveyor gates.
RFID Portal Velocity Calculator
Estimate tag dwell times, maximum conveyor transit speeds (m/s), and read rates under dense tag environments.
Questions
Can this middleware run directly on an on-premise industrial IPC?
Unit Price
₹1,50,000