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Bench Tested & Frequency Calibrated
Every hardware reader and handheld is tested for RF sensitivity, power output, and GPIO triggering at our Noida facility. Fully calibrated for India WPC 865.0–867.0 MHz with test certificate.
Enterprise Hardware Standards & Deliverables
WPC India ApprovedSpeciality & Industrial RFID Tags
UHF RFID Heavy-Duty Vulcanized Rubber Tyre Patch Tag
95x35mm Flexible Rubber Encapsulated Embedded Transponder for Commercial Fleet Tyres & Retreading
Wholesale & custom volume pricing available. Get an instant quote below.
Enterprise Assurances
Need High-Durability Tags or Custom Molding?
Engineered for industrial stress: commercial laundry cycles, vibration, deep immersion, high pressure, and outdoor livestock tracking. Custom laser UID & barcode numbering available.
Description
The UHF RFID Heavy-Duty Rubber Tyre Patch Tag (Vulcanized High-Temp) (Model: TYRE-VULC-865) is an ultra-rugged, vulcanization-grade RAIN RFID transponder engineered specifically for commercial fleet tyre lifecycle management, retread tracking, bus and truck CPKM (Cost Per Kilometer) optimization, and mining vehicle tyre monitoring. Designed to be permanently vulcanized into the inner tyre wall during manufacturing or cold-bonded onto cured tyre casings, it withstands the extreme mechanical flexing, centrifugal forces, high pressures, and chemical environments of heavy-duty transportation.
1. High-Temperature Vulcanization Bonding & RF Physics
Powered by the high-sensitivity Alien Higgs-9 / Impinj Monza series silicon IC, the tag operates across 860 MHz to 960 MHz (optimized for Indian WPC 865–867 MHz). It features a flexible spring-wire dipole antenna embedded inside an unvulcanized natural rubber patch. During the retreading or manufacturing process, the rubber patch undergoes thermal vulcanization at temperatures up to 200°C for 30 minutes at 15–20 bar pressure, becoming an integral, inseparable part of the tyre structure.
2. Long-Range Fleet Gate Scanning & CPKM Tyre Tracking
The tag provides a read distance of up to 4.0 to 8.0 meters, enabling automated drive-through depot gate portals to scan all 10 to 18 tyres on a commercial multi-axle truck as it enters the terminal at 15 km/h. When integrated with handheld tread-depth probes and enterprise fleet software, it eliminates tyre theft, monitors casing retread counts, and optimizes fleet fuel efficiency.
Specifications
- Model Number
- TYRE-VULC-865
- Chipset IC
- Alien Higgs-9 / Impinj Monza Series (Automotive Tyre Grade)
- Operating Frequency
- 860 MHz to 960 MHz (Global RAIN UHF / WPC 865–867 MHz)
- Protocol Standard
- EPCglobal Gen2v2 / ISO/IEC 18000-63 (RAIN RFID) EPC Gen2 (ISO 18000-6C)Air Interface865–867EPC Gen2 & ISO/IEC 18000-63 (RAIN RFID)
The universal ultra-high frequency (UHF) passive radio backscatter standard powering global retail, logistics, and asset tracking.
View Protocol Code & Specs - Read Sensitivity
- -22.5 dBm (Tyre Rubber Optimized Spring Dipole)
- EPC Memory
- 128 Bits Auto-Serialized
- TID Memory
- 96 Bits (48-Bit Unique Serial Number Factory-Locked)
- Patch Dimensions
- 95.0 mm × 35.0 mm × 3.5 mm (Flexible Contoured Rubber Patch)
- Encapsulation Material
- High-Grade Vulcanization-Compatible Natural Rubber / EPDM
- Vulcanization Resistance
- Curing: 200°C for 30 Minutes under 15–20 Bar Pressure
- Operational Lifespan
- Exceeds Entire Multi-Retread Tyre Life (>1,000,000 Kilometers)
- Reading Distance In Tyre
- 4.0m to 8.0m (Depot Gate Antennas & Handheld Scanners)
- Packaging Format
- Pack of 50 Pcs with Protective Release Film (500 Pcs / Carton)
Watch UHF RFID Heavy-Duty Vulcanized Rubber Tyre Patch Tag in Action
UHF RFID Heavy-Duty Vulcanized Rubber Tyre Patch Tag - Live Demonstration
Real field testing and operational validation demonstration conducted at our lab & partner facilities.
What's in the Box & Hardware Blueprint
Every unit is factory-inspected, serialized, and paired with essential deployment accessories.
Pre-Tested Dielectric-Tuned UHF Inlays
Standard Roll / PackAlien Higgs-9 / Impinj Monza R6-P ICs
EPC Memory Bank Allocation Map
1 DocumentHeader, Filter, Partition & Serial structure
Thermal Transfer Ribbon Compatibility Guide
1 SheetRecommended resin/wax ribbon settings for Zebra printers
Sample On-Metal & High-Heat Swatches
Included Sample PackFor lab evaluation on metal & liquid containers
Need a 14-Day Physical On-Site Pilot Evaluation?
We offer paid 14-day on-site pilot trials with demo setup in Delhi-NCR (minimum ~₹50,000+ demo POC fee + refundable hardware deposit). Remote-assisted starter packs available across India.
Verified Field Deployments & Technical Standards
Real customer results, companion bench video demonstrations, and official engineering setup documentation for UHF RFID Heavy-Duty Vulcanized Rubber Tyre Patch Tag.
Interactive RFID Engineering Tools & Calculators
Use our free interactive calculators and simulators to model RF physics, calculate link budgets, estimate ROI, and configure EPC tags.
RFID Specimen & Tube Cost Calculator
Model unit consumable economics for cryogenic (-196°C) and xylene-resistant diagnostic specimen labels.
RFID ROI & Turnaround Calculator
Calculate pre-analytical TAT reduction and sample accessioning time savings with 100-tube rack sweeps.
Project Budget & Hardware Estimator
Estimate turnkey laboratory automation, desktop readers, and bidirectional HL7/ASTM middleware integration costs.
Questions
How is this RFID tyre tag installed on new or existing commercial truck tyres?
Can the tag survive the extreme mechanical flexing and heat of long-haul highway driving?
How does automated depot gate scanning work for commercial transport fleets?
What is the HSN Code and GST rate for RFID tyre tags in India?
Can these tags calculate Cost Per Kilometer (CPKM) for transport companies?
Unit Price
₹150
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